Micro-Epsilon Released High-Precision Diameter Sensor
The new C.ODC sensor system enables real-time inline diameter measurements for small wires and materials.
Updated on Oct. 1, 2026 in Robotics
Micro-Epsilon has launched the profileGAUGE C.ODC, an industrial sensor system designed for high-precision inline quality control. The system provides measurements for diameters as small as 30 µm with nanometer-scale resolution.
Why it matters
This system automates the inspection of ultra-fine wires and small components, accelerating production throughput while reducing manual quality assessment. It provides the high-frequency data necessary for modern precision manufacturing environments.
The system achieves a measurement resolution of 10 nm and repeatability of ≤ 0.03 µm. It captures data at a rate of 5,000 measurements per second with an exposure time of 8.5 µs.
The players
Micro-Epsilon
An industrial manufacturer specializing in precision measurement and sensor technology for manufacturing automation.
The details
The profileGAUGE C.ODC uses two pre-mounted optoCONTROL 2700 optical micrometers arranged in an X-pattern to detect object dimensions across two axes simultaneously. An integrated contamination detection feature monitors optical paths, outputting status signals as clean, restricted, or dirty to maintain data integrity. The unit includes active tilt correction to compensate for object misalignment and supports industry-standard interfaces including EtherCAT, EtherNet/IP, and PROFINET.
Timeline
Micro-Epsilon introduced the profileGAUGE C.ODC sensor system on October 1, 2026.
The Tech Race
This development marks a shift toward higher-density, multi-axis inline inspection in precision manufacturing. It builds upon the capabilities of the company's own optoCONTROL 2700 line by implementing a dual-sensor array to improve measurement reliability for fine-scale materials.
Manufacturers can integrate the C.ODC system into existing production lines using standard industrial communication protocols like EtherCAT or PROFINET. It is specifically intended for immediate implementation in facilities producing fine wires or small mechanical components requiring sub-micron accuracy.
The takeaway
This sensor system provides a measurable increase in inspection precision for fine-scale industrial components. Engineers should monitor for real-world performance validation data to determine if the system's repeatability claims hold across high-vibration manufacturing environments.
Further reading
For more on the current state of industrial sensing, visit Robotics.
Source note: This article includes information reported by AZoSensors.
